Suzuki VL800 Intruder Volusia/C50/C50T Boulevard 01-08 Clymer Motorcycle Repair Manual

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance schedule / Tires and wheels / Battery / Periodic lubrication / Engine oil and filter change / Periodic maintenance / Non-scheduled maintenance / Tune-up / Valve clearance / Compression test / Spark plugs / Ignition timing / Fuel system adjustment / Specifications

CHAPTER FOUR and FIVE/ ENGINE
Removal installation / Cylinder head cover caps / Cylinder head covers / Rocker arm assemblies / Camshafts / Cylinder head / Valves and components / Camshaft chain tensioner / Cylinder / Pistons and rings / Oil pump / Starter clutch and gears / Primary drive gear / Camshaft drive chains and drive sprockets / Secondary gear assembly / Crankcase / Crankshaft and connecting rods / Break-in / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cable / Clutch cover / Clutch release mechanism / External shift mechanism / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM

CHAPTER EIGHT and NINE/ FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor / Pilot screw / Carburetor float height / Throttle position TP sensor / Carburetor heater / Throttle cable / Starter choke cable / Air box / Fuel tank / Fuel valve / Fuel pump / PAIR air supply system / Crankcase breather system / Electronic fuel injection EFI / Fuel delivery system tests / Fuel pump / Fuel pump relay / Fuel pressure regulator / Throttle cable / Air box / Throttle body / Fuel injectors / Crankshaft position CKP sensor / Throttle position TP sensor / Secondary throttle position STP sensor / Secondary throttle valve actuator STVA / Fast idle speed / Intake air pressure IAP sensors / Engine coolant temperature ECT sensor / Intake air temperature IAT sensor / Heated oxygen HO2 sensor / Tip-over TO sensor / Fuel tank / PAIR air supply system / Evaporative emission control system / Exhaust system / Specifications

CHAPTER TEN / ELECTRICAL SYSTEM
Peak voltage and resistance testing / Electrical component replacement / Electrical connectors / Charging system / Voltage regulator / rectifier / Alternator / Electronic ignition system / Igniter / Electronic control module ECM / Starter system / Starter relay / Lighting system / Switches / Relay assembly / Speedometer / Horn / Cooling system / Fuses / Wiring diagrams / Specifications

CHAPTER ELEVEN / COOLING SYSTEM
Coolant reservoir / Radiator / Cooling fan / Thermostat / Water pump / Cooling fan switch / Engine coolant temperature ECT switch / Specifications

CHAPTER TWELVE / WHEELS AND TIRES

CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING
Balancer weights / Handlebar / Handlebar left hand grip replacement / Steering stem and head / Steering head bearing races / Front fork / Specifications

CHAPTER FOURTEEN / REAR SUSPENSION AND FINAL DRIVE
Shock absorber / Final drive and driveshaft / Swing arm / Shock linkage / Bearing replacement / Specifications

CHAPTER FIFTEEN / BRAKES
Brake fluid selection / Brake service / Front brake pads / Front brake caliper / Front brake master cylinder / Front brake hose / Front brake disc / Brake bleeding / Rear drum brake / Rear brake pedal / Rear brake pivot lever / Specifications

CHAPTER SIXTEEN / BODY AND FRAME
Seats / Frame side covers / Frame head side covers / Toolbox / Sidestand / Front fender / Rear fender / Left footpeg / footrest / Right footpeg / footrest / Specifications

COLOR WIRING DIAGRAMS