Models Covered:
2001-2005 HONDA TRX250EX Sportrax
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance schedule / Tires and wheels / Battery / Engine oil and filter / Final drive gearcase oil / Control cable lubrication / General lubrication / Air and fuel system / Brake system / Spark arrestor / Suspension / Fasteners / Valve clearance / Engine compression / Spark plug / Ignition timing / Idle speed adjustment / Specifications
CHAPTER FOUR / ENGINE TOP END
Cylinder head cover / Rocker arms, pushrods and cylinder head / Valves and components / Cylinder / Piston and rings / Camshaft / Specifications
CHAPTER FIVE / ENGINE LOWER END
Removal installation / Oil cooler / Alternator cover / Flywheel and starter gears / Gearshift linkage / Oil pump / Oil screen and strainer / Crankcase and crankshaft / Engine break-in / Specifications
CHAPTER SIX / CLUTCH AND PRIMARY DRIVE GEAR
Clutch cover / clutch release mechanism / Centrifugal clutch and primary drive gear / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission overhaul / Reverse idle gear assembly / Transmission inspection / Internal shift mechanism / Reverse selector cable / Specifications
CHAPTER EIGHT / FUEL, AIR AND EXHAUST SYSTEMS
Carburetor / Carburetor adjustments / Throttle housing / Throttle cable / Choke cable / Fuel tank / Fuel valve / Air box / Exhaust system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Battery negative terminal / Charging system / Alternator / Ignition system / Starter / Starter relay / Diode / Lighting switch / Switches / Fuse / Specifications
CHAPTER TEN / WHEELS, HUBS AND TIRES
Front wheel / Front hub / Rear wheel / Rear hub / Tires / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Handlebar / Steering shaft / Tie rods / Steering knuckle / Control arms / Ball joint replacement / Shock absorbers / Specifications
CHAPTER TWELVE / REAR AXLE, SUSPENSION AND FINAL DRIVE
Shock absorber / Rear axle / Final drive / Driveshaft / Swing arm / Specifications
CHAPTER THIRTEEN / BRAKES
Brake service / Front brake pads / Front brake caliper / Front master cylinder / Brake hose replacement / Brake fluid draining / Brake bleeding / Rear brake drum / Rear brake pedal and cable / Rear brake lever / parking brake cable / Specifications
CHAPTER FOURTEEN / BODY
Retaining clips / Retaining tabs / Seat / Side covers / Fuel tank cover / Front fender / Front and rear guards / Rear fender / Footpegs and mud guards / Handlebar cover
INDEX
COLOR WIRING DIAGRAMS
