Harley-Davidson FLS/FXS Evolution 1984-1999 Repair Manual Clymer

656 pages

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING
Testing electrical components / Emergency troubleshooting / Engine noises / Electrical problems / Excessive vibration / Specifications

CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Maintenance schedule intervals / Periodic lubrication / Oil and filter change / Periodic maintenance / Tune-up / Breakerless ignition service / Carburetor adjustments / Storage / Specifications

CHAPTER FOUR / ENGINE
Removal installation / Rocker arm cover / Cylinder head / Valves and components / Cylinder / Pistons and rings / Pushrods / Tappets and tappet guides / Oil pump / Oil filter mount / Gearcase cover and timing gears / Crankcase and crankshaft / Engine break-in / Specifications

CHAPTER FIVE / CLUTCH, PRIMARY DRIVE AND STARTER DRIVE
Dry clutch (early 1984 FXST) / Wet clutch / Primary chain / Compensating sprocket / Primary chain case / Electric starter drive (1984-1988) / Starter jackshaft (1989-on) / Specifications

CHAPTER SIX / 4-SPEED TRANSMISSION
Shifter cover / Shift forks / Kickstarter and starter clutch / Side cover ( electric start ) / Shifter adjustment / Specifications

CHAPTER SEVEN / 5-SPEED TRANSMISSION
Production gears (1994 models) / Shift cam assembly / Shift forks / Transmission / Transmission case / Transmission side cover (1987-on) / Adjustments / Specifications

CHAPTER EIGHT / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Air cleaner / Carburetor / Carburetor rejetting / Throttle and idle cable replacement / Choke enrichener cable / Fuel tanks / Fuel shutoff valve / Exhaust system / Emission control (1985-1991 California models) / Evaporative emission control system (1992-on California models) / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Charging system / Ignition system / Ignition coil / Starter / Starter solenoid (1984-1988) / Starter solenoid (1989-1990) / Starter solenoid (1991-on) / Starter relay / Switches / Horn / Turn signal module (1991-on) / Circuit breakers / Specifications

CHAPTER TEN / WHEELS, HUBS AND TIRES
Front wheel / Front hub / Rear wheel / Rear hub / Driven sprocket assembly / Drive chain / Drive belt / Laced wheels / Cast or disc wheels / Wheel balance / Tire repairs / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING ( MODELS WITH TELESCOPIC FRONT FORKS )
Handlebar / Steering head and stem / Steering head bearing race / Steering adjustment / Front fork / Specifications

CHAPTER TWELVE / SPRINGER FRONT FORK
Steering adjustment / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Rear shock absorbers / Rear swing arm / Specifications CHAPTER FOURTEEN / BRAKES
Brake pads / Brake caliper / Master cylinder / Disc brake / Bleeding the system / Specifications

CHAPTER FIFTEEN / FRAME, BODY AND FRAME REPAINTING
Jiffy stand (sidestand) / Footpegs / Front fender (1993-on FXSTS) / Front fender (all other models) / Rear fender / Saddlebags (1993-on) / Frame / Specifications

SUPPLEMENT

INDEX

WIRING DIAGRAMS